Concrete Restoration by SureCrete

How to fix and repair damaged spalled concrete and restore it to brand new

Damaged Spalling Concrete

Concrete restoration and repair products are widely available from many concrete manufacturers. Few manufacturers provide a system that includes ALL the products needed to perform the entire process through a single brand name. With consumers across the United States dealing with damaged concrete surfaces due to: constant weather changes, de-icing agents, chemicals, grease, oil and more, the ability to restore and repair the concrete surface is essential.

What causes spalling to occur in concrete slabs and walkways?

Whether it was the slump of the concrete, a bad mix, improper screening / floating, age, or a direct cause of de-icing agents penetrating the concrete surface, spalling concrete is an eye soar and an issue that needs attention. When you factor in labor, time and material costs, the question becomes: can you create an affordable realistic solution for the conditions that originally caused the concrete to spall?  Can the concrete restoration system also be environmentally friendly? SureCrete’s concrete restoration system provides solutions to both questions. Let’s look at what products are involved and why they are recommended.

SureCrete Concrete Restoration System

The complete concrete restoration system is a 5 stage process. Not all situations require the use of all five stages so loot at what the attributes of the products are and decide if they are needed to repair the problems on your concrete surface. The stages are:

  • Concrete Surface Prep
  • Concrete Densifying (lithium densifier)
  • Concrete Patching and Crack Treatment
  • Slip Resistant Thin Concrete Overlay
  • Concrete Sealer

Clean and Profile Concrete

Stage 1 – Removing the spalled or damaged concrete surface and cleaning

Most contractors will begin with an aggressive pressure washing or scarifying of the concrete surface. The goal of this process is to remove all loose concrete and create a sound surface. An oscillating turbo tip and a pressure washer of 3,500 psi or greater will generally be sufficient. Using SureCrete’s SCR will clean, mildly degrease, etch and profile the surface preparing it for your slip resistant thin concrete overlay. This product is environmentally friendly and will not harm plant life when rinsing the product off. Typical application is a 2-1 ratio of water to SCR.

Concrete Densifier

Stage 2 – How to hibernate unseen or future spalling and provide strength to damaged concrete

Prevention of further damage to the spalling concrete is not an exact science. A sound option for prevention is the use of a Lithium densifier. Why use Lithium Densifier? Use of SureCrete’s LD 1800 (lithium densifier)  will harden and increase the surface PSI , slow moisture migration both south and north, and slow and in most cases stop efflorescence. Use of conventional sodium or potassium sodium hardeners are not recommended as they may leave a high concentration of salts deposited on the surface of the concrete and may add to additional surface cracking or scaling.

Stage 3 – Address any pitting, spalling or patch deeper than 1/8th inch and repair the concrete slab

There are many quick patch concrete bag mixes, each varying in price. SureCrete’s Flash Patch is an ideal material choice for patching concrete or filling in damaged spalled areas. The reason for this is the fact that in many areas freeze thaw can cause delamination of certain concrete patch material. Flash Patch gives you the strength and speed of hydraulic cement, the work time of 15-20 minutes and a premixed bonding agent to overcome freeze thaw bonding. Couple that with a compressive strength of 6,200 PSI, Zero VOC, and single component, there is not another bag mix that compares in quality, strength or consistency.

In addition to those attributes this material allows you to patch all areas of the spalled concrete surface. Once applied your wait time is matter of 15-30 minutes, then you can begin applying  slip resistant thin concrete overlay.

Perfect Concrete Treatment

Stage 4 – How to choose and apply a slip resistant thin concrete overlay

Are you looking for a fresh broomed concrete surface or would you like to upgrade your concrete look and go with a decorative concrete pattern or texture? If you chose a fresh broom finish, SureBroom is the smart choice. SureBroom is a single component (just add water) mix, Zero VOC thin concrete overlay that delivers a fast cure time and a compressive strength of 6100 PSI. SureCrete suggests a two coat process as each coat is about 1/16th of an inch and will not completely cover over minor spalled damage. The second coat will bring the damaged spalled concrete surface back to smooth. The tools you need to apply SureBroom are: metal squeegee, horse hair or nylon horse hair concrete broom, mixing paddle on drill and a 5 gallon empty pail to mix in. This system delivers simplicity of technique and a low material cost with our compromising strength, quality or longevity to your new slip resistant thin concrete overlay coating.

Stage 5 – Choosing a quality concrete sealer to protect against damage & weather

Most contractors prefer the use of a solvent acrylic sealer. The reason for this choice is that a quality solvent acrylic sealer will provide deep penetration into the concrete and increase adhesion. If applied to the correct thickness, it will minimize the slicking off of the slip resistant thin concrete overlay that was applied to the spalled concrete surface. Which concrete sealer do you choose?  We suggest a solvent acrylic sealer with 20% solids. SureSeal Pigmented or HS 260 will delivers the needed attributes and aid in repelling deicing agents and preserving the slip resistant thin concrete overlay from spalling and other causes which deteriorate the surface.

A common question after application is how often should we reapply sealer? We would love to give a solid time table like 2-5 years but the simple fact is many factors come into play that decrease the life span of a sealer. How can you tell if your sealant is weakening? Try a water test. When water is applied to the surface it should bead up as water would on a waxed surface. If the water beads your protection is still sound. If you desire to keep the clean shinny look of your surface reapply a single coat of a quality 20% solid solvent acrylic sealer like SureCrete’s HS 260.

If you're looking to use either concrete repair and patching and leveling products or simply need to clean, de-grease, prevent moisture migration and reseal your current concrete slab, we have distributors located throughout the United States servicing most all major metropolitan areas, with stores located in the following cities: Alabama - Centre, Pelham & Elberta; Arkansas - Paragould; California - Los Angeles & Berkley; Colorado - Denver, Aurora, Colorado Springs & Fort Collins; Connecticut - North Haven; Florida - Ocala, Fort Myers, Bradenton, Boca Raton, Englewood, Port St Lucie, Miami, Orlando, Fort Lauderdale & Sebring; Georgia - Smyrna; Illinois - Crest Hill, Chicago & Peoria; Indiana - Nappanee, Indianapolis & Moores Hill; Iowa - Shellsburg & Pleasant Hill; Kentucky - Burlington & Louisville; Louisianna - New Iberia, Lafayette, Harahan & New Orleans; Maryland - Baltimore; Michigan - Novi, Howell & Detroit; Missouri - Kansas City & St. Louis; Montana - Absarokee; New Jersey - Morristown & Newark; New York - Brooklyn, Buffalo, Cohoes, Troy, Albany, Rochester & Malone; North Carolina - Charlotte & Salisbury; Ohio - Lebanon; Oklahoma - Tulsa; Pennsylvania - Lancaster, Chambersburg, Bethlehem, Allentown, Pittsburgh & Erie; Tennessee - Memphis, Knoxville, Nashville, Chattanooga & Ootlewah; Texas - Dallas, Houston, San Antonio, Austin, Spring, Pasadena, Abilene, Amarillo, Athens, Brenham, Lubbock, Odessa, Wichita Falls, Ft Worth, Lewisville & Round Rock; Utah - Orem & Salt Lake City; Virginia - Dublin, Virginia Beach, Richmond, Manassas, Norfolk & Washington DC; Washington - Seattle; Alberta,Canada - Calgary. br />

For additional tips and tricks on restoring your concrete, you can go to www.SureCrete.TV, or SureCrete offers the ability to purchase the SureCrete Training manual. If you are a concrete contractor, and have the desire to make concrete restoration a business, SureCrete offers certification courses specific to meet yoru company's needs. You can see the schedule for these events at